一体化移动式天然气液化装置(M-LNG)

摘 要

一体化移动式天然气液化装置(M-LNG)

 

 

 

--技术背景--(Technical Background)

  “模块式天然气液化装置”是采用高度集成、模块化的液化设备对非常规天然气(不便于管输的边远气井天然气、页岩气、煤层气、油田伴生气、盐井伴生气,工业尾气和生物质转化的燃气)进行综合回收利用。采用现场液化方式避免了大量地面设施及管道投资,建立一种液化工厂直接对接终端用户和进入LNG 现货市场的生产运营模式。

“Modular Liquefaction Equipment for Natural Gas” is a highly integrated, modularized liquefaction facility which is designed for unconventional natural gas (such as remote gas well which is inconvenient to transport, shale gas, coal bed gas, oil field associated gas, salt well associated gas, industry exhaust, gas conversion from biomass) complex recycle and utilization. It artfully adopts on-field liquefaction mode which may avoid huge investment on ground facility and pipe line construction, and builds a new production and operation mode which realize direct hand-shake between LNG plant and end consumer or LNG spot market.

--工艺说明--(Process Brief)

1、原料气净化Raw Gas Purifying):

  采用拥有自主知识产权的专利技术净化方法对原料气进行净化处理,使原料气中的酸性气体含量达到工艺要求。净化过程操作简单,能耗低,适用范围广,能用适用于各种常见的天然气气源。 

  By adopting independent intellectual property and patented technology, acidic gases level in raw gas can be purified to the Process requirement. The purifying process is easy to operator, low energy consumption and wide applicable for all kinds of ordinary raw gas sources.

2、天然气液化(Gas Liquefaction)

 

   采用氮气循环膨胀制冷工艺:利用高压制冷剂通过透平膨胀机绝热膨胀的克劳德循环制冷来实现天然气的液化。气体在膨胀机中膨胀降温的同时,输出功,用于驱动流程中的压缩机。氮气膨胀循环流程简单、紧凑,造价相对较低。起动快,热态起动2~4 小时即可获得满负荷产品,运行灵活,适应性强,易于操作和控制,安全性好,放空不会引起火灾或爆炸危险。  

   It adopts nitrogen cycle expander refrigeration technology: Natural gas gets liquefied in Claude refrigeration cycle due to the adiabatic expansion of high press refrigerant in turbo expander, gas output work during the expansion cooling process, and the expansion work recovered and utilized to drive gas compressor. This process flow is simple, compact, low cost, and quick start. Production load can reach full within 2~4 hours from hot startup. The process described here has flexible, wide applicable, and convenient control performance. It is also has fine safety against fire or blast for air relief.

--技术特点--Technical Features:

1、装置高度智能化和集成化;

2、创新的净化工艺,能耗更低,设备更小型化;

3、公用工程模块化,集装箱式控制;

4、每个模块由PLC控制,PLC与通过TCP/IP协议与上位机通信,减少仪表接线;

5、完善的控制方案,操作简便,性能稳定。 

1Highly intelligent and integrated;

2Innovated purifying process with low energy consumption and equipment

3、Modularized Utility EngineeringContainer alike centralized control;

4All modules are controlled by PLC, and PLC communicates with computer via TCP/IP protocol, reduce cables to equipments;

5、 Sophisticated control platform, easy to operator, running stable.

 

--装置适用范围--Area of Application:

1、各非常规天然气(页岩气、煤层气、沼气);

2、边远气井(孤井、单井、试验井)

3、油田伴生气、盐井伴生气;

4、工业尾气和生物质转化的燃气。 

1Various unconventional natural gas (shale gas, coal bed gas, methane); 

2Remote gas well (solitary well, single – well, test well); 

3Oil field associated gas, salt well associated gas; 

4Industry exhaust, gas conversion from biomass.

--主要技术参数--  Technical Specifications:

1、天然气处理量10000-100000Nm3/d ;

2、原料天然气CO2含量≤20%,H2S含量≤10%;

3、单位产品电耗≤0.65 KWh/ Nm3的LNG产品;

4、LNG产品参数:温度 -155℃,压力0.1MPa.G。 

1Gas throughput, 10,000~100,000 Nm3/day; 

2COlevel20%, H2S level ≤10% in raw gas; 

3Power consumption0.65 KWh against 1 NmLNG Production; 

4LNG product parameters: Temperature: -155Pressure: 0.1MPa.G

--装置优势--Unique Advantage:

1、灵活性:可随时移动,通过汽车运输搬迁至不同气源地方生产;

2、稳定性:工艺成熟可靠,设备标准化生产;

3、便捷性:装置都在工厂内完成生产调试,气源现场只需要简单连接即可投运;

4、空间省:整体装置占地面积小,只需300-500平米;

5、经济性:投资大大低于同产能的固定工厂,节约投资可达30%;

6、工期短:装置5个月交付使用,相对于建设固定工厂,缩短约三分之二的周期。

1FlexibilityMoveable as needed, it can be easily delivered to any gas source destination via truck;  

2、 Stability: Mature and reliable Process, standardized manufacture;

      3Convenience: Successfully Commissioned in factory, Plug to Operation on gas source field;

       4、Space saving: Small footprint around 300-500 m2 for whole equipment; 

5Economy: 30% investment saving against same capacity fixed plant; 

      6Express Implementation: 5 months to production, 2/3 construction time saving against same capacity fixed plant.

注:本文摘自:银川天佳能源科技股份有限公司网站

银川天佳能源科技股份有限公司是一家专业从事智能燃气仪表和LNG、L-CNG能源装备研发、生产、销售的国家高新技术企业。公司于2014年8月在“新三板”挂牌上市,股票名称“天佳科技”,股票代码“831010”,是宁夏第一家挂牌上市的能源装备企业。
    公司智能燃气仪表产业的主要产品包括:膜式燃气表、智能远程表、互联网表、可降低输损的温补表、阶梯气价表、红外线表、无限远传表、工商用户的预付费表、燃气调压成套装置、城市燃气运营安全监控管理系统等。
    公司能源装备产业的主要产品包括:一体化移动式天然气液化装置、模块式合成氨尾气制LNG装置、模块式焦化尾气回收LNG装置、撬装LNG/L-CNG加气站装置、撬装气化站等。目前已经打造成一家专业提供常规及非常规天然气回收处理、深冷技术工艺方案及模块设备的高新科技企业。